Emirates Steel Industries Recruitment 2020 | Location: Abu Dhabi, UAE
Emirates Steel is the region’s leading steel company with a steel production capacity of nearly 3.5 million tonnes per annum. A company owned by SENAAT, the UAE’s largest industrial conglomerate, Emirates Steel is the only integrated steel plant in the UAE, utilizing the latest rolling mill technology to produce rebar, wire rod and heavy sections. Employing over 2500 people, Emirates Steel grew in a relatively short period of time from a simple re-roller of imported steel billets to a complex integrated manufacturing plant. ESI is a world-class performance driven company which is certified with ISO 9001:2000, ISO 14001:2004, OHSAS 18001:2007, and also is certified as a quality manufacturer and supplier of products conforming to BS 4449:1997 Grade 460 B by UK CARES and Dubai Central Laboratory.
• Company/Organization: Emirates Steel Industries (ESI)
• Job Location: Abu Dhabi, U.A.E
• Nationality: Any
• Qualification: Bachelor Degree/Diploma/High School
• Salary: Not Disclosed
• Experience: Minimum 1 to 2 Years
Job Title: Section Head-Rolling Mills Material Handling
General Summary:
Plan and organize resources and activities to ensure Finished goods and semi-finished products are handled with an objective to ensure uninterrupted production process and efficient dispatch of finished goods to customers and maximize losses arising from material handling activities. Arrange and manage resources including developing, implementing and maintaining system for smooth, safe and cost effective handling of Finished and semi-finished goods
Essential Duties and Responsibilities (Key Accountabilities):
- Organise resources and activities with an objective to efficient & Safe collection, transportation and stacking of Finished goods and semi-finished goods for uninterrupted production processes
- Develop, implement and maintain systems and practices for cost effective and efficient material handling activities.
- Ensure Rolling Mills and Sales targets are met by efficient loading of dispatch vehicles and feeding of required billets to rolling mills.
- Ensure sectional expenditure is with in approved budgets
- Coordinate and monitor contractor activities for fulfilment of contractual obligations with regards to rolling mills.
- Developing, implement and monitor systems, procedure and practices for IMS and ensure quality requirements.
- Ensure compliance to Safety, quality, Environment, IMS and other regulatory requirement.
- Ensure the inventory records of Finished goods & Semi-finished products tally with physical stock.
- Organise and manage human resources to ensure development of employees competence with high work morale and foster team work and discipline amongst employees and contractors.
- Ensure methods, systems & practices for maximum yield from raw material, Semi finished & finished goods with focus on internal and external customers.
- Coordinate amongst maintenance service providers for upkeep of equipment and accessories.
Additional Duties and Responsibilities
- Assist department head on special tasks.
- Assist department head in managing contractors, including their safety and environment practices in the rolling mill sections and contractors, etc.
- Assist Dept. head in development of departmental objectives, action plans, manpower deployment etc.
Knowledge, Skills and/or Abilities (attributes) required:
- To perform this job successfully, an individual must be able to perform each duty satisfactorily. The requirements listed below are representative of the knowledge, skills, and abilities required.
- Basic knowledge of Safety and environmental aspects of handling, storage of semi-finished products & finished products of integrated steel plant.
- Ability to deal with external auditors, customers and suppliers representative and contractors etc.
- Awareness & compliance skills of regulatory and integrated management system requirements
- Experienced in working in computerized work environment and inventory management including FIFO and tracking movement of Finished goods
- Develop and implement action plans and objectives to accomplish company’s goals with respect to Inventory, budgetary, manpower and contractor’s management.
- Awareness and interpretation and compliance of Environmental and safety regulations
Minimum Education Qualifications (Must Haves):
Bachelor Degree in Engineering from a recognized university.
Professional Experience (Must haves) :
- 15- 17 years’ experience in the Material Handling Section of an Integrated steel industry or metallurgical Plant.
Job Title: Heavy Sections / Sheet Piles Expert
General Summary:
To review the operational process data for Rolling of Sections / Sheet Piles on a regularly basis, analyze and evaluate the efficiency and quality of rolling. Analyze failure details and root causes, evaluate functional and technical activities of the rolling mill, suggest engineering improvements and follow up for the implementation. In addition suggest new ideas / Technologies to enhance plant and process performance (quality, production, maintenance, safety etc.). Develop the required research and development initiatives related to Section and sheet piles process.
Essential Duties and Responsibilities (Key Accountabilities):
- Review production reports of Heavy Section Mill for Rolling of Sections/Sheet Piles on a regularly basis review data logging of the process parameter to increase efficient output. Analyzes failure details and root causes, evaluates functional and technical activities.
- Describe process limitations, parameters and correctness of Rolling of Sections/Sheet Piles production for updating, modifying and improving systems
- Prepare a Weekly report of Heavy Section Mill with gap analysis and recommendation to reach benchmark/design production rate.
- Assess implementation of operational procedures covering all areas of Rolling of Sections/Sheet Piles activity so that all relevant procedural requirements are fulfilled
- Conduct data analysis and prepare action reports on a range of production performance & technical areas/issues in order to ensure that the management has the necessary information to support decision making.
- Identify “Top Ten” key areas of Rolling of sections/Sheet Piles process.
- Technical analysis of Heavy Section Mill (Rolling of Sections/Sheet Piles) output in alliance with company objectives to ensure efficiencies and effectiveness of production in terms of time, errors, product conformities and documentation
- Ability to review roll pass design and suggest areas of enhancement to improve yield & productivity.
- Follow up new projects/modifications as per the company Strategy Plant.
- Carry out technical due diligence of various plants/ facilities and submit reports with comments for the Management for taking decision on acquisition.
- Identifies & proposes opportunities of engineering improvements for His / Her concerned area of expertise and supports follow-up for the implementation.
- Develops the basic engineering information for the implementation of small projects, according His / Her area of expertise.
- Organizes / conducts activities of R&D inside the Company and advises / follows up eventual opportunities for the protection of Intellectual Property on the related achievements.
- Conducts feasibility analyses to evaluate / support opportunities of investment for the expansion / renewal / improvement of the Company plant facilities & equipment.
- Represents the Company in local and international events, delivering presentations and building relations with external partners, including academics
- Collects information and updates about the cutting-edge technologies participating to exhibitions and conferences in the Country and overseas.
- Conduct data analysis and prepare action reports on a range of production performance & technical areas/issues in order to ensure that the management has the necessary information to support decision making.
- Monitoring & investigating about fulfillment of health safety & environment standards.
Knowledge, Skills and/or Abilities (attributes) required:
- Detailed knowledge of Rolling of Sections/Sheet Piles/beams operation and Rolling mill equipment, Rolling simulation and Pass design.
- Sound knowledge of Quality Control in Rolling of Sections and Sheet Piles.
- Must have experience in Attending Customer Complaint.
- Detailed knowledge of quality aspects of various steel grades
- Analyzing and Problem-solving skills
- Ability to work for a collective output in a cross functional, highly interactive and flat structure
- Responsibility and Accountability to complete tasks in a thorough, accurate and timely manner
- Drive and resilience to effectively complete the assigned tasks
- Interpersonal and Communication skills to facilitate with methods of conveying information
- Professionalism and Team Skills with a Health, Environment, Safety and Quality focus.
- Computer knowledge, MS office, AutoCAD,
- Knowledge of TPM, Quality circle, 5S etc.
- Talent for research activities.
Minimum Education Qualifications (Must Haves):
- Bachelor degree Graduate Degree or above in Metallurgical or Mechanical Engineering
Professional Experience (Must haves) :
- 12-20 years of experience in own area of specialization.
- At least 7 years’ operational experience in Rolling of Sections & Sheet Piles in particular
- At least 2~5 years’ experience in the field of R&D for Sections & sheet piles.
- Strong theoretical background
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